Creating A Unified Performance
Data Warehousing & Analytics Case Study — Creating A Unified Factory Performance Warehouse (Shared Storyline)
The Background
After stabilizing production using AI-driven predictions, the manufacturer faced another pressing issue: data fragmentation.
Every function used different systems:
- ERP for orders
- MES for production
- Procurement spreadsheets
- QC logs
- Maintenance calendars
- Raw material records
The Problem
Zero End-to-End Visibility
No Real-Time Performance Indicators
Rework & Scrap Trends Were Invisible
Supplier Delays Not Quantified
The Moment of Realization
During a critical order cycle, three machines went down within 48 hours.
The operations head said:
“We can’t keep firefighting. We need to predict problems before they happen.”
This set the stage for bringing in Cor Advance Solutions.
Cor Advance Data Solution
We consolidated 7 systems into a single manufacturing data warehouse.
Unified Data Integration
- Machine IoT logs
- ERP order data
- QC inspection results
- Maintenance schedules
- Operator productivity
BI Dashboards Built for All Teams
- Production efficiency (by line, shift, operator)
- QC pass/fail trends
- Downtime root cause drill-down
- Procurement & supplier scorecards
- Raw material turnover
- Rework & scrap analysis
Predictive Features from AI
We fed predictions back into dashboards to show:
- At-risk machines
- Expected delays
Predicted production output
Implementation Journey
Weeks 1-2
Discovery & Requirement Analysis
Factory gained its first true 360° operational visibility
Week 4
Blockchain Strategy & Planning
Planning improved with real-time KPIs
Week 6
Smart Contract & DApp Development
Scrap reduced by 11%
Week 8
Smart Contract & DApp Development
upplier performance improved due to measurable scoring
Transformation & Results
What Our Clients Say
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